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Beryllium Copper Foil Manufacturer and Supplier in India

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Beryllium Copper Foil

Beryllium copper sheet is an alloy that has been selected for applications where a component must be capable of multiple spring returns and remain conductive. It starts life soft enough to stamp, then a short low temperature bake turns it into something close to spring steel, while it stays non magnetic and does not throw sparks. C17200 is the grade most buyers ask for, supplied to ASTM B194. The production of beryllium copper sheet is carried out at Sachin Steel Centre in Mumbai, with a mill test certificate issued for each lot.

This page covers the alloy itself: grades, composition, tempers, properties, and heat treatment. For the individual forms, see our beryllium copper products range.

Technical Data

Specifications of Beryllium Copper Foil

Feature / Specification

Standard Technical Detail

Governing Specifications

ASTM B194, ASME SB194; General requirements per ASTM B248

Primary/Lead Grade

UNS C17200 (Alloy 25, CDA 172, CuBe2, DIN 2.1247)

High-Conductivity Grades

UNS C17500 (Alloy 10, CuCo2Be), UNS C17510 (Alloy 3, CuNi2Be)

Available Tempers

Solution Annealed (TB00 / A), Cold Worked (TD04 / H), Age Hardened (TF00 / AT, TH04 / HT), and Mill Hardened (TM series)

Thickness Range

4.8 mm to 150 mm (Custom thicker forged/rolled blocks available on request)

Side Dimensions

20 mm x 20 mm up to 1000 mm x 1000 mm (Cut to exact size via precision bandsaw or abrasive waterjet)

Surface Condition

Hot Rolled Mill Surface, Machined/Peeled, Precision Ground, or Bright Polished

Dimensional Tolerances

Standard plate tolerances per ASTM B248; custom saw cut-off tolerances within +1.0 mm / -0.0 mm

Quality Certification

EN 10204 3.1 Mill Test Certificate (MTC), Chemical & Mechanical Test Reports, Ultrasonic Test (UT) Reports

Chemical Compositions of Beryllium Copper Foil

Element

Min (%)

Max (%)

Technical Function

Beryllium (Be)

1.80

2.00

Primary precipitation hardening element

Nickel + Cobalt (Ni + Co)

0.20

—

Prevents grain growth during solution anneal

Nickel + Cobalt + Iron (Ni + Co + Fe)

—

0.60

Impurity control limit

Aluminium (Al)

—

0.20

Residual elemental restriction

Silicon (Si)

—

0.20

Residual elemental restriction

Copper (Cu)

Balance

Balance

Base matrix metal

Beryllium Copper Foil Mechanical Properties

Temper Code

Standard Condition Name

Tensile Strength (MPa)

Yield Strength (0.2% Offset, MPa)

Hardness Range

Engineering Application Note

TB00

Solution Annealed (A)

410 – 540

190 – 275

HRB 45 – 78

Soft condition. Easily machined into complex shapes prior to precipitation age hardening.

TD04

Cold Worked (H)

690 – 830

510 – 620

HRB 96 – 102

Work-hardened state for moderate strength applications without post-heat treatment.

TF00

Age Hardened from Annealed (AT)

1140 – 1345

960 – 1170

HRC 36 – 41

Standard heat-treated state for mould inserts, providing extreme wear and impact resistance.

TH04

Age Hardened from Hard (HT)

1310 – 1550

1100 – 1310

HRC 41 – 45

Maximum achievable strength and surface hardness for severe load-bearing wear plates.

TM Series

Mill Hardened (Pre-Hardened)

850 – 1150

700 – 1000

HRC 26 – 37

Factory pre-hardened; eliminates customer heat treatment steps and dimensional distortion risks.

Physical Properties of Beryllium Copper Foil

Physical Property

Value (Metric Units)

Value (Imperial / Alternate Units)

Density (Annealed, TB00)

8.25 g/cm³

0.298 lb/in³

Density (Age Hardened, TF00)

8.36 g/cm³

0.302 lb/in³

Modulus of Elasticity (Young's)

128 GPa

18.5 × 10⁶ psi

Electrical Conductivity (Aged C17200)

22% IACS min

12.8 MS/m

Electrical Conductivity (Aged C17500/C17510)

45% to 60% IACS

26.1 to 34.8 MS/m

Thermal Conductivity (20°C, Aged)

105 W/m·K

60.7 BTU-ft/hr-ft²-°F

Coefficient of Thermal Expansion (20–200°C)

17.0 × 10⁻⁶/°C

9.4 × 10⁻⁶/°F

Melting Range

865–980°C

1590–1800°F

Weight Chart of Beryllium Copper Foil

Square Size (mm)

5 mm Thick

10 mm Thick

20 mm Thick

25 mm Thick

50 mm Thick

75 mm Thick

100 mm Thick

50 x 50 mm

0.10 kg

0.21 kg

0.41 kg

0.52 kg

1.03 kg

1.55 kg

2.06 kg

100 x 100 mm

0.41 kg

0.83 kg

1.65 kg

2.06 kg

4.13 kg

6.19 kg

8.25 kg

150 x 150 mm

0.93 kg

1.86 kg

3.71 kg

4.64 kg

9.28 kg

13.92 kg

18.56 kg

200 x 200 mm

1.65 kg

3.30 kg

6.60 kg

8.25 kg

16.50 kg

24.75 kg

33.00 kg

250 x 250 mm

2.58 kg

5.16 kg

10.31 kg

12.89 kg

25.78 kg

38.67 kg

51.56 kg

300 x 300 mm

3.71 kg

7.43 kg

14.85 kg

18.56 kg

37.13 kg

55.69 kg

74.25 kg

500 x 500 mm

10.31 kg

20.63 kg

41.25 kg

51.56 kg

103.13 kg

154.69 kg

206.25 kg

Applicational and Industrial Uses of Beryllium Copper Foil

  • Electrical Connectors
  • Electronic Switch Contacts
  • EMI/RFI Shielding Components
  • Precision Springs
  • Sensor Components
  • Relay Components
  • Battery Contacts
  • Aerospace Electrical Components
Application Industries

Frequently Asked Questions

What is Beryllium Copper Foil?

Beryllium Copper Foil is a thin copper-beryllium alloy product offering good strength, conductivity, fatigue resistance, and corrosion resistance.

What is Beryllium Copper Foil made of?

It is mainly made of copper with beryllium as the primary alloying element. C17200 typically contains about 1.8% to 2.0% beryllium.

What is UNS C17200 Beryllium Copper Foil?

UNS C17200 is a copper-beryllium alloy, commonly known as Alloy 25, used for high-strength and conductive applications.

What does Alloy 25 mean in Beryllium Copper?

Alloy 25 is the commercial designation commonly associated with UNS C17200 copper-beryllium alloy.

Is Beryllium Copper Foil magnetic?

No. Beryllium copper is essentially non-magnetic, making it suitable for applications where magnetic interference must be avoided.

What is Beryllium Copper Foil used for?

It is used for electrical contacts, connectors, precision springs, switches, sensors, shielding components, and other electronic applications.

Is Beryllium Copper Foil electrically conductive?

Yes. Beryllium copper retains useful electrical conductivity while providing much higher strength than pure copper. C17200 has typical conductivity of about 22% IACS.

Is Beryllium Copper Foil corrosion resistant?

Yes. Beryllium copper offers good corrosion resistance and is also used in marine and subsea applications.

Get a Quote for Beryllium Copper Sheet

Send the alloy, temper, form, size, and quantity you need. Request a Quote and our team will reply with availability and a price.

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