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Titanium Grade 5 ELI MIG Wire

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Titanium Grade 5 ELI MIG Wire manufacturer in India

Titanium grade 5 eli mig wire
The application of filler wire is quite different in welding between components for cryogenic fuel lines and welding between components for spinal implants. This gap is being taken care of by Titanium Grade 5 ELI MIG wire. It is a wire of Grade 23 extra-low interstitial composition, which is wound on spools used for gas metal arc welding, so the fabricator gets the same base materials in the form of aluminum and vanadium as it has in Grade 5 filler and has greater control over the amounts of oxygen and iron, resulting in a weld with greater resistance to cracking and better performance in low-temperature conditions. The wire has the UNS code R56401, just like that of the base metal of Grade 23. Sachin Steel Centre supplies Titanium Grade 5 ELI MIG wire from its Mumbai facility, with every spool tested and certified before dispatch.
Table Of Content

Technical Data

Grade 5 Titanium ELI MIG Wire Specification

Field

Detail

Grade

ASTM Grade 23 (Titanium Grade 5 ELI), MIG filler form

UNS Number

R56401

Werkstoff Number

3.7165

Form

MIG spool, vacuum sealed

Welding Process

GMAW (MIG)

Diameter Range

0.76 mm to 1.60 mm (0.030 inch to 0.062 inch), other sizes on request

Chemical Composition of Titanium Grade 5 ELI MIG Wire

Element

Aluminium

Vanadium

Iron (max)

Oxygen (max)

Carbon (max)

Nitrogen (max)

Titanium Grade 5 ELI MIG Wire

5.5% to 6.5%

3.5% to 4.5%

0.25%

0.13%

0.08%

0.05%

Titanium Grade 5 ELI MIG Wire Mechanical Properties (As Welded)

Tensile Strength (min)

Yield Strength (min)

Elongation (min)

860 MPa / 124,700 psi

795 MPa / 115,300 psi

10%

Titanium Grade 5 ELI MIG Wire GMAW Welding Parameters

Diameter (mm)

Diameter (inch)

Voltage (V)

Amperage (A)

Shielding Gas

0.76

0.030

17

95 to 135

100% Argon

0.89

0.035

18

115 to 155

100% Argon

1.00

0.039

19

135 to 175

100% Argon

1.20

0.047

21

155 to 195

100% Argon

1.60

0.062

23

185 to 235

100% Argon

Parameters are typical starting points; actual settings vary with joint design, position, and equipment.

Grade 5 ELI Titanium MIG Wire Weight Chart

MIG Wire Diameter

Diameter (inch)

Approx. Weight per Meter

Approx. Weight per 100 Meters

Approx. Weight per 1,000 Meters

0.80 mm

0.0315 in

2.23 g

0.223 kg

2.23 kg

1.00 mm

0.0394 in

3.48 g

0.348 kg

3.48 kg

1.20 mm

0.0472 in

5.01 g

0.501 kg

5.01 kg

1.60 mm

0.0630 in

8.91 g

0.891 kg

8.91 kg

2.00 mm

0.0787 in

13.92 g

1.392 kg

13.92 kg

2.40 mm

0.0945 in

20.07 g

2.007 kg

20.07 kg

2.50 mm

0.0984 in

21.75 g

2.175 kg

21.75 kg

3.00 mm

0.1181 in

31.32 g

3.132 kg

31.32 kg

3.20 mm

0.1260 in

35.65 g

3.565 kg

35.65 kg

4.00 mm

0.1575 in

55.67 g

5.567 kg

55.67 kg

5.00 mm

0.1969 in

86.98 g

8.698 kg

86.98 kg

Sizes above 1.60 mm exceed the MIG wire diameter range stated in the Specifications tab and may reflect general filler/rod stock rather than MIG spool sizes — please confirm before publishing if this page should only list 0.76–1.60 mm.

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Applications of Titanium Grade 5 ELI MIG Wire

  • Medical Implant and Surgical Instrument Fabrication: Used for welding medical components requiring strength, corrosion resistance, biocompatibility, and material purity.
  • Cryogenic Equipment Welding: Suitable for cryogenic equipment requiring toughness and reliable weld performance at very low temperatures.
  • Fracture Critical Aerospace Welding: Used for aerospace components where high strength, fatigue resistance, toughness, and dependable weld quality are critical.
  • Petrochemical and oilfield equipment: making and mending corrosion-resistant components, piping systems, heat exchanger parts, and other equipment made of titanium.
  • Marine industry: welding of titanium components exposed to the effects of seawater and chloride-rich environments. 
  • Energy field: making titanium components for heat exchangers and other pieces of equipment.
Application Industries

Frequently Asked Questions

Titanium Grade 5 ELI MIG wire is Ti-6Al-4V ELI wire used for suitable titanium welding, aerospace, medical, marine, chemical processing and other demanding applications.
ASTM F136 Ti-6Al-4V ELI is identified as UNS R56401. Always verify the applicable UNS designation against the required material specification and certificate.
No. ERTi-23 and ERTi-5 ELI are terms suppliers use for MIG filler wire drawn from Grade 23 base stock. AWS A5.16 does not carry a separately numbered classification for the ELI grade the way it does for ERTi-2 or ERTi-5, so these terms describe the material rather than cite an official class number.
Titanium Grade 5 ELI MIG wire is drawn from Grade 23 base stock, held to tighter iron and oxygen limits than standard Grade 5, which gives the weld better fracture toughness and low temperature ductility at the cost of somewhat lower strength. Standard ERTi-5 MIG wire uses regular Grade 5 chemistry and reaches higher tensile and yield minimums.
Titanium Grade 5 ELI MIG wire carries the UNS number R56401, the same designation used for Grade 23 base metal.

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For the full ELI grade explanation, visit the Titanium Grade 5 ELI Wire page, or Share your queries to receive a detailed quote along with mill test certificate confirmation.

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